Researchers develop a scalable fabrication method to supply ultrathin, light-weight photo voltaic cells that may be seamlessly added to any floor
MIT engineers have developed ultralight cloth photo voltaic cells that may rapidly and simply flip any floor into an influence supply.
These sturdy, versatile photo voltaic cells, that are a lot thinner than a human hair, are glued to a powerful, light-weight cloth, making them simple to put in on a set floor. They’ll present vitality on the go as a wearable energy cloth or be transported and quickly deployed in distant areas for help in emergencies. They’re one-hundredth the load of typical photo voltaic panels, generate 18 occasions extra power-per-kilogram, and are comprised of semiconducting inks utilizing printing processes that may be scaled sooner or later to large-area manufacturing.
As a result of they’re so skinny and light-weight, these photo voltaic cells will be laminated onto many alternative surfaces. As an illustration, they may very well be built-in onto the sails of a ship to supply energy whereas at sea, adhered onto tents and tarps which can be deployed in catastrophe restoration operations, or utilized onto the wings of drones to increase their flying vary. This light-weight photo voltaic know-how will be simply built-in into constructed environments with minimal set up wants.
“The metrics used to guage a brand new photo voltaic cell know-how are sometimes restricted to their energy conversion effectivity and their value in dollars-per-watt. Simply as essential is integrability — the convenience with which the brand new know-how will be tailored. The light-weight photo voltaic materials allow integrability, offering impetus for the present work. We try to speed up photo voltaic adoption, given the current pressing must deploy new carbon-free sources of vitality,” says Vladimir Bulovi?, the Fariborz Maseeh Chair in Rising Expertise, chief of the Natural and Nanostructured Electronics Laboratory (ONE Lab), director of MIT.nano, and senior writer of a brand new paper describing the work.
Becoming a member of Bulovi? on the paper are co-lead authors Mayuran Saravanapavanantham, {an electrical} engineering and laptop science graduate scholar at MIT; and Jeremiah Mwaura, a analysis scientist within the MIT Analysis Laboratory of Electronics. The analysis is revealed immediately in Small Strategies.
Slimmed down photo voltaic
Conventional silicon photo voltaic cells are fragile, so that they have to be encased in glass and packaged in heavy, thick aluminum framing, which limits the place and the way they are often deployed.
Six years in the past, the ONE Lab workforce produced photo voltaic cells utilizing an rising class of thin-film supplies that have been so light-weight they may sit on prime of a cleaning soap bubble. However these ultrathin photo voltaic cells have been fabricated utilizing advanced, vacuum-based processes, which will be costly and difficult to scale up.
On this work, they got down to develop thin-film photo voltaic cells which can be completely printable, utilizing ink-based supplies and scalable fabrication strategies.
To supply the photo voltaic cells, they use nanomaterials which can be within the type of a printable digital inks. Working within the MIT.nano clear room, they coat the photo voltaic cell construction utilizing a slot-die coater, which deposits layers of the digital supplies onto a ready, releasable substrate that’s solely 3 microns thick. Utilizing display printing (a way just like how designs are added to silkscreened T-shirts), an electrode is deposited on the construction to finish the photo voltaic module.
The researchers can then peel the printed module, which is about 15 microns in thickness, off the plastic substrate, forming an ultralight photo voltaic system.
However such skinny, freestanding photo voltaic modules are difficult to deal with and may simply tear, which might make them troublesome to deploy. To resolve this problem, the MIT workforce looked for a light-weight, versatile, and high-strength substrate they may adhere the photo voltaic cells to. They recognized materials because the optimum resolution, as they supply mechanical resilience and suppleness with little added weight.
They discovered a perfect materials — a composite cloth that weighs solely 13 grams per sq. meter, commercially often called Dyneema. This cloth is manufactured from fibers which can be so robust they have been used as ropes to raise the sunken cruise ship Costa Concordia from the underside of the Mediterranean Sea. By including a layer of UV-curable glue, which is just a few microns thick, they adhere the photo voltaic modules to sheets of this cloth. This types an ultra-light and mechanically sturdy photo voltaic construction.
“Whereas it would seem less complicated to simply print the photo voltaic cells instantly on the material, this is able to restrict the number of doable materials or different receiving surfaces to those which can be chemically and thermally appropriate with all of the processing steps wanted to make the gadgets. Our strategy decouples the photo voltaic cell manufacturing from its closing integration,” Saravanapavanantham explains.
Outshining typical photo voltaic cells
After they examined the system, the MIT researchers discovered it may generate 730 watts of energy per kilogram when freestanding and about 370 watts-per-kilogram if deployed on the high-strength Dyneema cloth, which is about 18 occasions extra power-per-kilogram than typical photo voltaic cells.
“A typical rooftop photo voltaic set up in Massachusetts is about 8,000 watts. To generate that very same quantity of energy, our cloth photovoltaics would solely add about 20 kilograms (44 kilos) to the roof of a home,” he says.
Additionally they examined the sturdiness of their gadgets and located that, even after rolling and unrolling a cloth photo voltaic panel greater than 500 occasions, the cells nonetheless retained greater than 90 p.c of their preliminary energy technology capabilities.
Whereas their photo voltaic cells are far lighter and way more versatile than conventional cells, they’d must be encased in one other materials to guard them from the surroundings. The carbon-based natural materials used to make the cells may very well be modified by interacting with moisture and oxygen within the air, which may deteriorate their efficiency.
“Encasing these photo voltaic cells in heavy glass, as is commonplace with the normal silicon photo voltaic cells, would reduce the worth of the current development, so the workforce is at the moment creating ultrathin packaging options that will solely fractionally improve the load of the current ultralight gadgets,” says Mwaura.
“We’re working to take away as a lot of the non-solar-active materials as doable whereas nonetheless retaining the shape issue and efficiency of those ultralight and versatile photo voltaic buildings. For instance, we all know the manufacturing course of will be additional streamlined by printing the releasable substrates, equal to the method we use to manufacture the opposite layers in our system. This is able to speed up the interpretation of this know-how to the market,” he provides.
This analysis is funded, partially, by Eni S.p.A. via the MIT Vitality Initiative, the U.S. Nationwide
Unique Article: Paper-thin photo voltaic cell can flip any floor into an influence supply
Extra from: Massachusetts Institute of Expertise
